03 / Digitalization

Connect the data to the decision.

Digital transformation only matters when an engineer can find the right signal faster. PLEC connects production, quality, and maintanence data into systems people can actually use.

From the PLEC view

The visual evidence behind the capability.

The right visual data makes a technical conversation faster: see the environment, understand the constraint, and decide what to investigate next.

Production digitalisation and OEE
Production digitalisation and OEE
OEE dashboard
Factory overview dashboard
How we engage

Decisions, not deliverables.

The output is not a thicker slide deck. It is a clearer next action and the confidence to make it.

01

Manufacturing data architecture

A structured read on the physics, constraints, and unknowns that could affect your performance.

02

Digital work instructions

A model of the process that makes improvements legible to design, manufacturing, and quality.

03

Quality and traceability systems

Documentation that remains useful after the project team moves on.

04

Practical dashboards for action

A focused review with the right people and an accountable recommendation.

PLEC production signal / OEE calculator

See where the line is losing time.

Use a few shop-floor assumptions to separate availability, performance, and quality losses before deciding what to improve next.

01

OEE is calculated as availability × performance × quality using a standard production model.

Plan the shift

Production assumptions

PLEC / OEE
12 h
1 h24 h
21 days
1 day31 days
pcs
pcs / h
Calculate OEE components
4.25 h
0 h24 h
pcs
P50.9%OEE
Overall equipment effectiveness
Availability64.6%
Performance81.9%
Quality96.3%
Planned time252.0 h
Operating time162.8 h
Good parts7,700 pcs
PLEC production value / ROI calculator

Put the improvement case on one page.

Start with the investment, then test how much production value an OEE improvement could recover across your machines.

02

The model uses operating cost and OEE uplift to estimate recovered value. It is a planning signal, not a financial forecast.

Start with the investment

ROI assumptions

PLEC / ROI
EUR
Show value as
machines
EUR / h
16 h
1 h24 h
5
17
Model the improvement
60%
0%100%
+15%
0%40%
Value created per year
€592,800
Target OEE 75%
Monthly value€49,400
Yearly value€592,800
ROI year one2271.2%
Return in days16
Recovered value is based on the gap between current OEE and the expected target.
Representative case study / Production visibility

Turn scattered floor signals into a daily decision system.

A multi-line operation had machine signals, downtime notes, and production reviews living in separate places. The digitalization work focused on one trusted flow from the operator’s event to the engineer’s improvement decision.

BriefMake downtime and performance losses visible without adding duplicate entry.
SystemConnect machine states, reason codes, dashboards, and digital work instructions.
HabitGive operators and engineers the same view of what needs attention next.
OutcomeA practical production rhythm where data supports action instead of becoming another report to maintain.
Program fit

Bring us in before the expensive part.

Whether you have a failing design, a line that is not holding its takt, or a data problem hiding behind spreadsheets, we can start with a focused technical review.

Scope a review