See the failure before the tool does.
Analysis is not a report at the end of the project. It is the decision tool before steel is committed — helping your team lock geometry, material, gates, and process while change is still affordable.
The visual evidence behind the failure.
The right visual report makes a technical conversation faster: see the design, understand the constraint, and decide what to investigate next.
Decisions, not deliverables.
The output is not a thicker slide deck. It is a clearer next action and the confidence to make it.
Mold flow and fill balance
A structured read on the physics, constraints, and unknowns that could affect your program.
Warp, sink, and cooling behavior
A model of the process that makes tradeoffs legible to design, manufacturing, and quality.
Structural stress and fatigue review
Documentation that remains useful after the project team moves on.
Design-for-manufacturing recommendations
A focused review with the right people and an accountable recommendation.
Put cooling time on the business case.
Compare a Mold Max upgrade with conformal cooling before committing to the next mold change. Annual volume and cavity count convert the cycle-time change into machine hours and recovered value.
Mold Max models a 25% cycle-time reduction. Conformal cooling models a 35% reduction. Enter annual volume, cavity count, and the investment for each route to compare payback.
Cooling ROI assumptions
- New cycle
- 33.8 sec
- Hours recovered
- 156 h
- ROI year one
- -21.9%
- Payback
- 468 days
- New cycle
- 29.3 sec
- Hours recovered
- 219 h
- ROI year one
- -63.5%
- Payback
- 1002 days
The tool should never be the first experiment.
A launch-critical molded component was ready for tool production, but the team still had open questions around fill balance, knit lines, cooling, and local stress. The analysis phase made those risks visible before the first tool was cut.
Bring us in before the expensive part.
Whether you have a failing design, a line that is not holding its takt, or a data problem hiding behind spreadsheets, we can start with a focused technical review.
Scope a review